Fixed type constant-velocity universal joint

ABSTRACT

Track grooves of an outer joint member include first and second track groove portions. Each of the first track groove portions is formed into an arc shape having a curvature center at a position offset to an opening side with respect to a joint center. The first track groove portions are inclined in a peripheral direction of the outer joint member with respect to a joint axial line and adjacent to each other in the peripheral direction with their inclination directions opposite to each other. Each of the second track groove portions includes a linear part and is connected to the each of the first track groove portions at a position on the opening side with respect to the joint center. Track grooves of inner and outer joint members are formed to be mirror-image symmetrical with respect to a joint center plane at an operating angle of 0°.

TECHNICAL FIELD

The present invention relates to a fixed type constant velocity universal joint, and more specifically, to a fixed type constant velocity universal joint to be used in a power transmission system of automobiles and various industrial machines, for allowing only angular displacement between two shafts on a driving side and a driven side.

BACKGROUND ART

For example, a plunging type constant velocity universal joint that is axially displaceable while forming an operating angle but forms a relatively small maximum operating angle is generally assembled on an inboard side (differential side) of an automotive front drive shaft. Further, a fixed type constant velocity universal joint that can form a large operating angle but is not axially displaceable is generally assembled on an outboard side (wheel side) of the automotive front drive shaft because the wheel is steered on the outboard side.

An example of the fixed type constant velocity universal joint to be used on the outboard side is described with reference to FIG. 19A, which is a vertical sectional view of a state in which a constant velocity universal joint 101 forms an operating angle of 0°, and to FIG. 19B, which is a schematic view of a state in which the constant velocity universal joint 101 forms the maximum operating angle. The constant velocity universal joint 101 is a Rzeppa type constant velocity universal joint of an eight ball type, and mainly includes an outer joint member 102, an inner joint member 103, balls 104, and a cage 105. Eight track grooves 107 are formed equiangularly in a spherical inner peripheral surface 106 of the outer joint member 102 so as to extend along an axial direction. Track grooves 109 opposed to the track grooves 107 of the outer joint member 102 are formed equiangularly in a spherical outer peripheral surface 108 of the inner joint member 103 so as to extend along the axial direction. Each ball 104 is arranged between the paired track grooves 107 and 109 (opposed to each other in a radial direction) of the outer joint member 102 and the inner joint member 103. The cage 105 for holding the balls 104 is arranged between the spherical inner peripheral surface 106 of the outer joint member 102 and the spherical outer peripheral surface 108 of the inner joint member 103.

As illustrated in FIG. 19A, the cage 105 has a spherical outer peripheral surface 112 fitted to the spherical inner peripheral surface 106 of the outer joint member 102, and a spherical inner peripheral surface 113 fitted to the spherical outer peripheral surface 108 of the inner joint member 103. The spherical outer peripheral surface 112 and the spherical inner peripheral surface 113 each have a curvature center formed at a joint center O. On the other hand, a curvature center Oo of a ball raceway center line x of each track groove 107 of the outer joint member 102 and a curvature center Oi of a ball raceway center line y of each track groove 109 of the inner joint member 103 are offset to both sides in the axial direction by equal distances with respect to the joint center O. Therefore, when the joint forms an operating angle, the balls 104 are always guided in a plane bisecting an angle formed between axial lines of the outer joint member 102 and the inner joint member 103. As a result, rotational torque is transmitted at a constant velocity between the two axes.

As illustrated in FIG. 19B, a maximum operating angle θ_(max), which is defined as a main function of the fixed type constant velocity universal joint 101, depends on an angle causing interference between an inlet chamfer 110 formed at an opening rim (inner rim portion) of the outer joint member 102 and a shaft 111. In order to secure permissible torque to be transmitted, an axial diameter d of the shaft 111 is determined for each joint size. When a large inlet chamfer 110 is formed, the length of each track groove 107 of the outer joint member 102, on which the ball 104 is brought into contact (hereinafter referred to as “effective track length”), is insufficient. As a result, the ball 104 may drop off the track groove 107, and the rotational torque cannot be transmitted. Therefore, how the inlet chamfer 110 is formed while securing the effective track length of the outer joint member 102 is an important factor in securing the operating angle. In the constant velocity universal joint 101 illustrated in FIGS. 19A and 19B, the curvature center Oo of the ball raceway center line x of the track groove 107 is offset to an opening side. Thus, there is an advantage in terms of the maximum operating angle, and the maximum operating angle θ_(max) is approximately 47°.

Further, as compared to a related-art constant velocity universal joint of a six ball type, the above-mentioned constant velocity universal joint of the eight ball type has a smaller track offset amount, a larger number of balls, and has a larger diameter. Thus, it is possible to attain a highly efficient constant velocity universal joint that is lightweight and compact, and is suppressed in torque loss. However, at an operating angle of 0°, wedge angles formed between the paired track grooves 107 and 109 of the outer joint member 102 and the inner joint member 103 are opened toward the opening side of the outer joint member 102. Therefore, due to axial forces applied from the track grooves 107 and 109 to the balls 104, loads to be applied to the spherical contact portions 106 and 112 of the outer joint member 102 and the cage 105 and the spherical contact portions 108 and 113 of the inner joint member 103 and the cage 105 are generated in a certain direction. Thus, this structure leads to restriction on achieving even higher efficiency and less heat generation.

Therefore, in order to achieve even higher efficiency and less heat generation, a fixed type constant velocity universal joint 121 of a track groove crossing type illustrated in FIGS. 20A and 20B has been proposed (see, for example, Patent Literature 1). FIG. 20A is a vertical sectional view of a state in which the constant velocity universal joint 121 forms an operating angle of 0°, and FIG. 20B is a schematic view of a state in which the constant velocity universal joint 121 forms a high operating angle. As illustrated in FIG. 20A, the constant velocity universal joint 121 mainly includes an outer joint member 122, an inner joint member 123, balls 124, and a cage 125. Although illustration is omitted, in the constant velocity universal joint 121, planes including ball raceway center lines x of eight track grooves 127 of the outer joint member 122 and a joint center O are inclined with respect to a joint axial line n-n with their inclination directions opposite to each other in the track grooves 127 adjacent to each other in a peripheral direction. In addition, each track groove 129 of the inner joint member 123 has a ball raceway center line y, which is formed so as to be mirror-image symmetrical with the ball raceway center line x of the paired track groove 127 of the outer joint member 122 with respect to a joint center plane P at the operating angle of 0° (plane including the joint center O at the operating angle of 0° and extending in a direction orthogonal to the joint axial line n-n).

As illustrated in FIG. 20A, each of the track groove 127 formed in a spherical inner peripheral surface 126 of the outer joint member 122 and the track groove 129 formed in a spherical outer peripheral surface 128 of the inner joint member 123 extends into an arc shape along the axial direction, and a curvature center of each of the track grooves 127 and 129 is positioned at the joint center O. Each ball 124 is interposed in a crossing portion between the paired track grooves 127 and 129 (opposed to each other in a radial direction) of the outer joint member 122 and the inner joint member 123. The cage 125 for holding the balls 124 is arranged between the spherical inner peripheral surface 126 of the outer joint member 122 and the spherical outer peripheral surface 128 of the inner joint member 123. The cage 125 has a spherical outer peripheral surface 132 fitted to the spherical inner peripheral surface 126 of the outer joint member 122, and a spherical inner peripheral surface 133 fitted to the spherical outer peripheral surface 128 of the inner joint member 123. The spherical outer peripheral surface 132 and the spherical inner peripheral surface 133 each have a curvature center formed at the joint center O. In the constant velocity universal joint 121, curvature centers of the ball raceway center lines x and y of the track grooves 127 and 129 of the outer joint member 122 and the inner joint member 123 are arranged at the joint center O. However, the paired track grooves 127 and 129 cross each other, and the balls 124 are interposed in those crossing portions. Therefore, when the joint forms an operating angle, the balls 124 are always guided in a plane bisecting an angle formed between axial lines of the outer joint member 122 and the inner joint member 123. As a result, rotational torque is transmitted at a constant velocity between the two axes.

In the above-mentioned fixed type constant velocity universal joint 121 of the track groove crossing type, the track grooves 127 of the outer joint member 122 that are adjacent to each other in the peripheral direction are inclined in the opposite directions. Further, the track grooves 129 of the inner joint member 123 that are adjacent to each other in the peripheral direction are inclined in the opposite directions. Therefore, forces in the opposite directions are applied from the balls 124 to pocket portions 125 a of the cage 125 that are adjacent to each other in the peripheral direction. Due to the forces in the opposite directions, the cage 125 is stabilized at the position of the joint center O. Thus, a contact force between the spherical outer peripheral surface 132 of the cage 125 and the spherical inner peripheral surface 126 of the outer joint member 122, and a contact force between the spherical inner peripheral surface 133 of the cage 125 and the spherical outer peripheral surface 128 of the inner joint member 123 are suppressed. Accordingly, the joint is smoothly operated under high load and in high speed rotation. As a result, torque loss and heat generation are suppressed, and the durability is enhanced.

CITATION LIST

-   Patent Literature 1: JP 2009-250365 A

SUMMARY OF INVENTION Technical Problems

The above-mentioned fixed type constant velocity universal joint 121 of the track groove crossing type is excellent as a joint suppressed in heat generation, but has the following problem inherent therein. Due to the structure in which the curvature center of the track groove 127 matches with the joint center O, when a large inlet chamfer 130 is formed in the outer joint member 122 as illustrated in FIG. 20B, the effective track length of the track groove 127 of the outer joint member 122 becomes insufficient. As a result, when a high operating angle θ is formed, the ball 124 may drop off the track groove 127. Thus, high operating angles cannot be formed.

Therefore, the inventors of the present invention have investigated the possibility of providing a linear part to the track groove of each joint member so as to achieve high operating angles in the above-mentioned fixed type constant velocity universal joint of the track groove crossing type. FIG. 16 illustrate this constant velocity universal joint. FIGS. 16A and 16B are a vertical sectional view and a front view of this constant velocity universal joint. As illustrated in FIG. 16A, in a constant velocity universal joint 141, each track groove 147 of an outer joint member 142 includes an arc-shaped track groove 147 a having a curvature center at a joint center O and provided on an interior side with respect to a plane including the joint center O at an operating angle of 0° and extending in a direction orthogonal to a joint axial line n-n (joint center plane), and a linear track groove 147 b provided on an opening side with respect to the joint center plane. On the other hand, each track groove 149 of an inner joint member 143 includes an arc-shaped track groove 149 a having a curvature center at the joint center O and provided on the opening side with respect to the joint center plane, and a linear track groove 149 b provided on the interior side with respect to the joint center plane.

In addition, as illustrated in FIG. 16B, the track grooves 147 include track grooves 147A and 147B that are inclined in a peripheral direction with respect to a joint axial line and adjacent to each other in the peripheral direction with their inclination directions opposite to each other. Further, the track grooves 149 include track grooves 149A and 149B that are inclined in the peripheral direction with respect to the joint axial line and adjacent to each other in the peripheral direction with their inclination directions opposite to each other. Balls 144 are arranged in crossing portions of the paired track grooves 147A and 149A and the paired track grooves 147B and 149B of the outer joint member 142 and the inner joint member 143. Thus, when both the joint members 142 and 143 rotate relative to each other at the operating angle of 0° as illustrated in FIGS. 16A and 16B, an opening direction of a wedge angle formed between the track grooves 147A and 149A and an opening direction of a wedge angle formed between the track grooves 147B and 149B become opposite to each other, and hence forces in the opposite directions are applied from the balls 144 to pocket portions 145 a of a cage 145 that are adjacent to each other in the peripheral direction. As a result, the cage 145 is stabilized at the position of the joint center O. Thus, a contact force between a spherical outer peripheral surface 152 of the cage 145 and a spherical inner peripheral surface 146 of the outer joint member 142, and a contact force between a spherical inner peripheral surface 153 of the cage 145 and a spherical outer peripheral surface 148 of the inner joint member 143 are suppressed. Accordingly, the operability of the joint is enhanced. As a result, torque loss and heat generation are suppressed, and the durability is enhanced.

As described above, in the track groove 147 of the outer joint member 142, the linear track groove 147 b is formed in the region on the opening side of the joint center plane. Thus, the effective track length is increased, and hence high operating angles can be formed. However, in the above-mentioned structure, it has been found that, when a frequently used operating angle is formed, there is a problem in terms of suppression of the torque loss and heat generation of the joint. The reason is described with reference to FIG. 17.

The track grooves 147 and 149 are generally held in contact with each ball 144 at a contact angle of approximately from 30° to 45°, and hence, as illustrated in FIG. 17, the track grooves 147 and 149 are held in contact with the ball 144 at positions indicated by the broken lines on side surface sides of the track grooves 147 and 149, which are slightly spaced apart from groove bottoms of the track grooves 147 and 149. When the joint forms an operating angle, wedge angle components due to the crossing between the track grooves 147 and 149 and wedge angle components due to expansion between the groove bottoms of the track grooves 147 and 149 in a radial direction of the joint are both applied to the balls 144. Of those wedge angle components, the wedge angle components due to the crossing between the track grooves 147 and 149 are canceled and forces are balanced because the track grooves 147 and 149 are inclined in the directions opposite to each other and hence forces in the opposite directions are applied from the balls 144 to the pocket portions 145 a of the cage 145.

However, as illustrated in FIG. 17, in the case of the wedge angle components due to the expansion between the groove bottoms of the track grooves 147 and 149 in the radial direction of the joint, the balls 144 within phase ranges of from 0° to 90° and from 270° to 360° in FIG. 16B are positioned between the linear track grooves 147 b and 149 b. Due to a wedge angle component α1 opened toward the opening side, a push-out force toward the opening side is applied to the balls 144 within those phase ranges. On the other hand, the balls 144 within a phase range of from 90° to 270° are positioned between the arc-shaped track grooves 147 a and 149 a. Therefore, a wedge angle component α2, which is generated due to the expansion in the radial direction of the joint, is zero in the balls within this phase range, and hence no push-out force is generated in the balls 144. Thus, when the wedge angle components due to the crossing between the track grooves 147 and 149 and the wedge angle components α due to the expansion between the groove bottoms of the track grooves 147 and 149 in the radial direction are applied to the balls 144 in combination, the forces applied from the balls 144 to the pocket portions 145 a of the cage 145 are not balanced with each other. As a result, there arises a problem in that the contact force in the contact portion between the spherical outer peripheral surface 152 of the cage 145 and the spherical inner peripheral surface 146 of the outer joint member 142, and the contact force in the contact portion between the spherical inner peripheral surface 153 of the cage 145 and the spherical outer peripheral surface 148 of the inner joint member 143 cannot be suppressed. In particular, it has been found that this problem is serious in terms of suppression of the torque loss and heat generation in a range of the frequently used operating angles including a normal angle.

In view of the above-mentioned problems, the present invention has an object to provide a fixed type constant velocity universal joint that is suppressed in torque loss and heat generation, enhanced in efficiency, excellent in durability, and is capable of forming high operating angles.

Solution to Problems

As a result of various investigations for achieving the above-mentioned object, the inventors of the present invention have arrived at the following novel idea. In order to suppress torque loss and heat generation and to achieve higher efficiency, a first track groove portion having an arc-shaped ball raceway center line which is capable of forming a crossing portion (crossing track) in cooperation with a mating side, is formed in each of track grooves of an outer joint member and an inner joint member so as to be adaptable to a range of frequently used operating angles, and a second track groove portion having a linear ball raceway center line is formed in each of the track grooves of both the joint members so as to be adaptable to a range of less frequently used high operating angles. In addition, the inventors of the present invention have arrived at such an idea that a curvature center of the arc-shaped ball raceway center line of the first track groove portion is offset in an axial direction with respect to a joint center so as to increase an effective track length at the maximum operating angle and therefore achieve high operating angles.

That is, according to one embodiment of the present invention, which is devised to achieve the above-mentioned object, there is provided a fixed type constant velocity universal joint, comprising: an outer joint member having a spherical inner peripheral surface in which a plurality of track grooves are formed so as to extend in an axial direction of the outer joint member, the outer joint member having an opening side and an interior side spaced apart from each other in the axial direction; an inner joint member having a spherical outer peripheral surface in which a plurality of track grooves are formed so as to be paired with the plurality of track grooves of the outer joint member; a plurality of balls for transmitting torque, the plurality of balls being interposed between the plurality of track grooves of the outer joint member and the plurality of track grooves of the inner joint member; and a cage for holding the plurality of balls, the cage having a spherical outer peripheral surface and a spherical inner peripheral surface, which are fitted to the spherical inner peripheral surface of the outer joint member and the spherical outer peripheral surface of the inner joint member, respectively, wherein the plurality of track grooves of the outer joint member comprise: first track groove portions positioned on the interior side; and second track groove portions positioned on the opening side, wherein each of the first track groove portions has a ball raceway center line that is formed into an arc shape and has a curvature center at a position offset to the opening side with respect to a joint center, wherein planes including at least the ball raceway center line and the joint center are inclined in a peripheral direction of the outer joint member with respect to a joint axial line with their inclination directions opposite to each other in the first track groove portions adjacent to each other in the peripheral direction, wherein each of the second track groove portions has a ball raceway center line comprising a linear part so as to increase an effective track length at a maximum operating angle, wherein the ball raceway center line of the each of the second track groove portions is connected to the ball raceway center line of the each of the first track groove portions at a position on the opening side with respect to the joint center, and wherein the ball raceway center line of each of the plurality of track grooves of the inner joint member is formed so as to be mirror-image symmetrical with the ball raceway center line of corresponding one of the plurality of paired track grooves of the outer joint member with respect to a joint center plane at an operating angle of 0°.

Note that, the “ball raceway center line” herein refers to a trajectory of a center of each of the plurality of balls at the time of moving along the plurality of track grooves. Thus, an inclined state and a curved state of the plurality of track grooves correspond to an inclined state and a curved state of the ball raceway center lines of the plurality of track grooves. Note that, the “joint axial line” herein refers to a longitudinal axial line that is a joint rotation center, and corresponds to a joint axial line N-N in the embodiments described later. Further, the “joint center plane at the operating angle of 0°” refers to a plane including the joint center at the operating angle of 0° and extending in a direction orthogonal to the joint axial line.

According to one embodiment of the present invention, in the plurality of track grooves of the outer joint member, the ball raceway center line of the each of the second track groove portions formed on the opening side so as to increase the effective track length is connected to the ball raceway center line of the each of the first track groove portions at the position on the opening side with respect to the joint center (in the plurality of track grooves of the inner joint member, the ball raceway center line of the each of the second track groove portions formed on the interior side is connected to the ball raceway center line of the each of the first track groove portions at a position on the interior side with respect to the joint center). This means that, in the fixed type constant velocity universal joint according to one embodiment of the present invention, the range of formation of the first track groove portions for forming crossing tracks excellent in the effect of suppressing torque loss and the like is further widened, as compared to the constant velocity universal joint 141 illustrated with reference to FIG. 16. Therefore, it is possible to suppress the torque loss and heat generation in a range of a normal operating angle and to achieve higher efficiency. On the other hand, the each of the first track groove portions formed in the outer joint member has the arc-shaped ball raceway center line having the curvature center at the position offset to the opening side with respect to the joint center (the each of the first track groove portions formed in the inner joint member has the arc-shaped ball raceway center line having the curvature center at the position offset to the interior side with respect to the joint center). When the offset amount is appropriately adjusted in such a range that the effect of suppressing torque loss and the like (efficiency of the joint), which is attained by employing the above-mentioned structure, is not deteriorated, the length of the each of the second track groove portions (effective track length) can be increased effectively and therefore high operating angles can be achieved. Thus, according to one embodiment of the present invention, it is possible to attain a fixed type constant velocity universal joint that is suppressed in torque loss and heat generation, enhanced in efficiency, excellent in durability, and is capable of forming high operating angles.

When assuming that an angle formed by a straight line connecting the joint center and a connection point between the ball raceway center line of the each of the first track groove portions and the ball raceway center line of the each of the second track groove portions with respect to the joint center plane at the operating angle of 0° is represented by β, the angle β is set appropriately depending on usage conditions and the like. As a result, the efficiency of the fixed type constant velocity universal joint can be enhanced appropriately. In particular, considering the range of the normal operating angle of the constant velocity universal joint for an automobile, the angle β is set to 3° to 10°, and thus the constant velocity universal joint is widely applicable to various vehicle types. Note that, the angle β is herein defined as the smallest angle among the angles formed by the above-mentioned straight line with respect to a straight line on the joint center plane at the operating angle of 0°.

As long as the curvature center of the ball raceway center line of the each of the first track groove portions is offset to the opening side with respect to the joint center in the outer joint member and to the interior side with respect to the joint center in the inner joint member, the radial position of the curvature center may be set arbitrarily. That is, the curvature center of the ball raceway center line of the each of the first track groove portions may be arranged on an inclined axis N′-N′, which is inclined in the peripheral direction with respect to the joint axial line N-N, or may be arranged at a position offset in the radial direction with respect to the inclined axis N′-N′. When the curvature center of the ball raceway center line of the each of the first track groove portions is offset in the radial direction with respect to the inclined axis N′-N′, the groove depths of the first track groove portions can be adjusted in accordance with the offset amount, with the result that optimum track groove depths can be secured.

A curvature center of the spherical outer peripheral surface of the cage may be arranged at a position offset to the opening side with respect to the joint center, and a curvature center of the spherical inner peripheral surface of the cage may be arranged at a position offset to the interior side with respect to the joint center. With this structure, the thickness of the cage can gradually be increased as the distance to the opening side becomes smaller, and thus the strength of the cage can be secured particularly at high operating angles. As a result, the reliability of the joint can be enhanced.

As long as the linear part is formed, the each of the second track groove portions (ball raceway center line of the each of the second track groove portions) may be variously formed. For example, the following forms may be employed. (1) The entire ball raceway center line of the each of the second track groove portions comprises the linear part, and the ball raceway center line of the each of the second track groove portions is formed as a tangent with respect to the arc-shaped ball raceway center line of the each of the first track groove portions. (2) The ball raceway center line of the each of the second track groove portions further comprises an arc part having a curvature radius that is different from a curvature radius of the arc-shaped ball raceway center line of the each of the first track groove portions, and the arc part is connected to the ball raceway center line of the each of the first track groove portions. (3) The linear part of the ball raceway center line of the each of the second track groove portions is formed parallel to the joint axial line. Note that, when the above-mentioned structure (1) is employed, the each of the first track groove portions and the each of the second track groove portions can be simply formed. Thus, processes thereon can be simplified, and manufacturing cost thereof can be suppressed. Further, when the above-mentioned structure (2) is employed, sizes of wedge angles formed between the second track groove portions of both the outer joint member and the inner joint member can be adjusted.

In the above-mentioned structures, the ball raceway center line of the each of the second track groove portions of the outer joint member may be inclined in the peripheral direction with respect to the joint axial line with its inclination angle being gradually decreased toward the opening side. With this, intervals between the second track groove portions that are adjacent to each other in the peripheral direction can be increased on a side on which the second track groove portions come closer to each other, and decreased on a side on which the second track groove portions are spaced apart from each other. Thus, it is possible to decrease a difference between the intervals in the peripheral direction. As a result, it is possible to decrease differences in contact area on the opening side between each spherical inner peripheral surface of the outer joint member and the spherical outer peripheral surface of the cage, and differences in contact area on the interior side between each spherical outer peripheral surface of the inner joint member and the spherical inner peripheral surface of the cage. With this, spherical contact portions between the cage and the outer joint member and spherical contact portions between the cage and the inner joint member can be arranged with a good balance. As a result, operability of the joint can be further enhanced.

In the above-mentioned structures, it is desired that the number of the plurality of balls be set to eight, ten, or twelve. With this structure, it is possible to attain a fixed type constant velocity universal joint and therefore an automotive drive shaft that are lightweight and compact, enhanced in efficiency, and are capable of forming high operating angles.

Advantageous Effects of Invention

As described above, according to the one embodiment of the present invention, it is possible to attain the compact fixed type constant velocity universal joint that is suppressed in torque loss and heat generation, enhanced in efficiency, excellent in durability, and is capable of forming high operating angles. 1

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1A is a partial vertical sectional view of a fixed type constant velocity universal joint according to a first embodiment of the present invention.

FIG. 1B is a front view of the fixed type constant velocity universal joint according to the first embodiment of the present invention.

FIG. 2A is a partial vertical sectional view of an outer joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 2B is a front view of the outer joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 3A is a rear view of an inner joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 3B is a side view of the inner joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 3C is a front view of the inner joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 4 is a partial vertical sectional view of details of track grooves of the outer joint member illustrated in FIG. 2.

FIG. 5 is a vertical sectional view of details of track grooves of the inner joint member illustrated in FIG. 3.

FIG. 6A is a partial sectional view of the outer joint member under a state in which the constant velocity universal joint illustrated in FIG. 1 forms a maximum operating angle.

FIG. 6B is a main-part enlarged view of FIG. 6A.

FIG. 6C is a partial sectional view of a state in which an outer joint member of a constant velocity universal joint illustrated in FIG. 20 forms a maximum operating angle.

FIG. 6D is a main-part enlarged view of FIG. 6C.

FIG. 7A is a perspective view of the outer joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 7B is a perspective view of the inner joint member of the fixed type constant velocity universal joint illustrated in FIG. 1.

FIG. 8 is a view of an example of an automotive drive shaft to which the fixed type constant velocity universal joint illustrated in FIG. 1 is assembled.

FIG. 9 is a vertical sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a second embodiment of the present invention.

FIG. 10 is a vertical sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a third embodiment of the present invention.

FIG. 11 is a vertical sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a fourth embodiment of the present invention.

FIG. 12 is a vertical sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a fifth embodiment of the present invention.

FIG. 13 is a vertical sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a sixth embodiment of the present invention.

FIG. 14 is a partial vertical sectional view of a cage to be used in a fixed type constant velocity universal joint according to a seventh embodiment of the present invention.

FIG. 15 is a vertical sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to an eighth embodiment of the present invention.

FIG. 16A is a partial vertical sectional view of a fixed type constant velocity universal joint that is investigated in the process to arrive at the present invention.

FIG. 16B is a right-hand side view of the fixed type constant velocity universal joint that is investigated in the process to arrive at the present invention.

FIG. 17 is a partial sectional view of a state in which the fixed type constant velocity universal joint illustrated in FIG. 16A forms an operating angle, for illustrating technical findings in the process to arrive at the present invention.

FIG. 18 is a view illustrating the technical findings in the process to arrive at the present invention.

FIG. 19A is a vertical sectional view of a state in which a related-art fixed type constant velocity universal joint forms an operating angle of 0°.

FIG. 19B is a schematic view of a state in which the fixed type constant velocity universal joint illustrated in FIG. 19A forms a high operating angle.

FIG. 20A is a vertical sectional view of a state in which another related-art fixed type constant velocity universal joint forms an operating angle of 0°.

FIG. 20B is a schematic view of a state in which the fixed type constant velocity universal joint illustrated in FIG. 20A forms a high operating angle.

FIG. 21 is a front view of the fixed type constant velocity universal joint having ten balls according to the present invention.

FIG. 22 is a front view of the fixed type constant velocity universal joint having twelve balls according to the present invention.

DESCRIPTION OF EMBODIMENTS

Now, embodiments of the present invention are described with reference to the drawings.

FIG. 1A is a partial vertical sectional view of a fixed type constant velocity universal joint 1 (hereinafter also referred to simply as “constant velocity universal joint 1”) according to a first embodiment of the present invention, and FIG. 1B is a front view of the constant velocity universal joint 1 (right-hand side view of FIG. 1A). The constant velocity universal joint 1 mainly comprises an outer joint member 2, an inner joint member 3, balls 4, and a cage 5.

As illustrated also in FIGS. 2A and 2B, eight track grooves 7 are formed in a spherical inner peripheral surface 6 of the outer joint member 2 so as to extend along an axial direction. The track grooves 7 comprise track grooves 7 and 7 (7A and 7B) that are inclined at an angle γ in a peripheral direction with respect to a joint axial line N-N and adjacent to each other in the peripheral direction with their inclination directions opposite to each other. As illustrated also in FIGS. 3A to 3C, eight track grooves 9 are formed in a spherical outer peripheral surface 8 of the inner joint member 3 so as to extend along the axial direction. The track grooves 9 comprise track grooves 9 and 9 (9A and 9B) that are inclined at the angle γ in the peripheral direction with respect to the joint axial line N-N and adjacent to each other in the peripheral direction with their inclination directions opposite to each other. In addition, each ball 4 is arranged in a crossing portion between the paired track grooves 7 and 9 of the outer joint member 2 and the inner joint member 3. Although detailed illustration is omitted, the track grooves 7 and 9 are formed, for example, into an elliptical shape or a Gothic arch shape in horizontal cross section, and the track grooves 7 and 9 are held in so-called angular contact with each ball 4 at a contact angle of approximately from 30° to 45°. Thus, the ball 4 is held in contact with the track grooves 7 and 9 on their side surface sides, which are slightly spaced apart from groove bottoms of the track grooves 7 and 9.

The term “ball raceway center line” is hereinafter used to accurately describe the inclined state and the curved state of the track grooves 7 and 9. The ball raceway center line refers to a trajectory of the center of the ball 4 at the time of moving along the track grooves 7 and 9. Thus, the inclined state and the curved state of the track grooves 7 and 9 correspond to an inclined state and a curved state of the ball raceway center lines thereof.

As illustrated in FIGS. 1A and 2A, each track groove 7 of the outer joint member 2 has a ball raceway center line X. More specifically, the track groove 7 comprises a first track groove portion 7 a formed on an interior side, and a second track groove portion 7 b formed on an opening side. The first track groove portion 7 a and the second track groove portion 7 b respectively have an arc-shaped ball raceway center line Xa and a linear ball raceway center line Xb. The linear ball raceway center line Xb of the second track groove portion 7 b is smoothly connected to an end portion A on the opening side of the ball raceway center line Xa of the first track groove portion 7 a. As illustrated in FIG. 4, a curvature center of the ball raceway center line Xa of the first track groove portion 7 a is positioned at a point O_(o) offset by a dimension f₁ to the opening side with respect to a joint center O, and the offset point O_(o) is arranged on an inclined axis N′-N′, which is inclined at the angle γ with respect to the joint axial line N-N (see FIG. 2A). Note that, in this embodiment, the first track groove portion 7 a (ball raceway center line Xa) is formed of a single arc, but the first track groove portion 7 a may be formed of a plurality of arcs in consideration of its groove depth and the like. The same applies to other embodiments described later.

Now, supplementary description is given of the reference symbols of the track grooves. Reference symbol 7 represents the track grooves of the outer joint member 2 as a whole, and reference symbols 7 a and 7 b represent the first and second track groove portions. When the track grooves having different inclination directions are to be distinguished from each other, reference symbol 7A represents a track groove inclined on one side in the peripheral direction with respect to the joint axial line N-N, and reference symbol 7B represents a track groove inclined on the other side in the peripheral direction with respect to the joint axial line N-N. Further, reference symbols 7Aa and 7Ba represent first track groove portions of the respective track grooves 7A and 7B, and reference symbols 7Ab and 7Bb represent second track groove portions of the respective track grooves 7A and 7B. The track grooves 9 of the inner joint member 3 described later are represented by the reference symbols in a similar manner.

Referring to FIGS. 2A and 2B, more detailed description is given of a state in which the track grooves 7 (7A and 7B) of the outer joint member 2 are inclined in the peripheral direction with respect to the joint axial line N-N. As illustrated in FIG. 2A, a plane M including the ball raceway center line X of each track groove 7A and the joint center O is inclined at an angle γ on one side in the peripheral direction with respect to the joint axial line N-N. Each track groove 7B adjacent to the track groove 7A in the peripheral direction is inclined at an angle γ with respect to the joint axial line N-N in an opposite direction to the inclination direction of the track groove 7A. In this embodiment, the entire ball raceway center line X of the track groove 7 (7A or 7B), that is, both the ball raceway center line Xa of the first track groove portion 7 a and the ball raceway center line Xb of the second track groove portion 7 b are formed in the plane M. However, the present invention is not limited thereto, and there may be employed such an embodiment that only the ball raceway center line Xa of the first track groove portion 7 a in both the track groove portions 7 a and 7 b is included in the plane M. In short, it is only necessary that the planes M including at least the ball raceway center line Xa of the first track groove portion 7 a and the joint center O be inclined at the angle γ in the peripheral direction with respect to the joint axial line N-N with their inclination directions opposite to each other in the first track groove portions 7 a adjacent to each other in the peripheral direction.

As illustrated in FIGS. 1A and 3B, each track groove 9 of the inner joint member 3 has a ball raceway center line Y. More specifically, the track groove 9 comprises a first track groove portion 9 a provided on the opening side, and a second track groove portion 9 b provided on the interior side. The first track groove portion 9 a and the second track groove portion 9 b respectively have an arc-shaped ball raceway center line Ya and a linear ball raceway center line Yb. The linear ball raceway center line Yb of the second track groove portion 9 b is smoothly connected to an end portion B on the interior side of the ball raceway center line Ya of the first track groove portion 9 a. As illustrated in FIG. 5, a curvature center of the first track groove portion 9 a is positioned at a point O_(i) offset by the dimension f₁ to the interior side with respect to the joint center O, and the offset point O_(i) is arranged on the inclined axis N′-N′, which is inclined at the angle γ with respect to the joint axial line N-N (see FIG. 3B). Note that, in this embodiment, the first track groove portion 9 a (ball raceway center line Ya) is formed of a single arc, but similarly to the first track groove portion 7 a of the outer joint member 2, the first track groove portion 9 a may be formed of a plurality of arcs in consideration of its groove depth and the like. The same applies to other embodiments described later.

Referring to FIGS. 3A to 3C, further detailed description is given of a state in which the track grooves 9 (9A and 9B) of the inner joint member 3 are inclined in the peripheral direction with respect to the joint axial line N-N. As illustrated in FIG. 3B, a plane Q including the ball raceway center line Y of each track groove 9A and the joint center O is inclined at an angle γ on one side in the peripheral direction with respect to the joint axial line N-N. In addition, in the case of each track groove 9B adjacent to the track groove 9A in the peripheral direction, a plane Q including the ball raceway center line Y of the track groove 9B and the joint center O is inclined at an angle γ with respect to the joint axial line N-N in an opposite direction to the inclination direction of the track groove 9A (on the other side in the peripheral direction). The inclination angle γ of the plane Q (and the plane M described above) with respect to the joint axial line N-N is preferably 4° to 12° in consideration of operability of the constant velocity universal joint 1 and a spherical width F between the closest sides of the track grooves 9 of the inner joint member 3. Further, similarly to the outer joint member 2 described above, in this embodiment, the entire ball raceway center line Y of the track groove 9 (9A or 9B), that is, both the ball raceway center line Ya of the first track groove portion 9 a and the ball raceway center line Yb of the second track groove portion 9 b are formed in the plane Q. However, the present invention is not limited thereto, and may be carried out in such an embodiment that only the ball raceway center line Ya of the first track groove portion 9 a in both the track grooves 9 a and 9B is included in the plane Q. In short, it is only necessary that the planes Q including at least the ball raceway center line Ya of the first track groove portion 9 a and the joint center O be inclined in the peripheral direction with respect to the joint axial line N-N with their inclination directions opposite to each other in the first track groove portions 9 a adjacent to each other in the peripheral direction.

With the above-mentioned structure, the ball raceway center line Y of the track groove 9 of the inner joint member 3 is formed so as to be mirror-image symmetrical with the ball raceway center line X of the paired track groove 7 of the outer joint member 2 with respect to a joint center plane P at an operating angle of 0°.

Next, referring to FIG. 4, detailed description is given of the track grooves of the outer joint member 2. FIG. 4 is a sectional view taken along the plane M of FIG. 2A including the ball raceway center line X of the track groove 7A and the joint center O. That is, FIG. 4 is a sectional view in the plane including the inclined axis N′-N′, which is inclined at the angle γ in the peripheral direction with respect to the joint axial line N-N. In FIG. 4, in the track grooves 7A and 7B having different inclination directions from each other, only the track groove 7A is illustrated.

In the spherical inner peripheral surface 6 of the outer joint member 2, the track grooves 7A each having the ball raceway center line X are formed along the axial direction. The track groove 7A comprises the first track groove portion 7Aa having the arc-shaped ball raceway center line Xa about the curvature center at the point O_(o) offset on the inclined axis N′-N′ by the dimension f₁ to the opening side with respect to the joint center O, and the second track groove portion 7Ab having the linear ball raceway center line Xb. In addition, the linear ball raceway center line Xb of the second track groove portion 7Ab is smoothly connected as a tangent to the end portion A on the opening side of the arc-shaped ball raceway center line Xa of the first track groove portion 7Aa. That is, the above-mentioned end portion A is a connecting point between the first track groove portion 7Aa (ball raceway center line Xa of the first track groove portion 7Aa) and the second track groove portion 7Ab (ball raceway center line Xb of the second track groove portion 7Ab). The end portion A on the opening side of the ball raceway center line Xa of the first track groove portion 7Aa is positioned on the opening side with respect to the joint center O. Thus, the ball raceway center line Xb of the second track groove portion 7Ab, which is connected as a tangent to the end portion A on the opening side, comes closer to the joint axial line N-N (see FIG. 1A) as the distance to the opening side becomes smaller. With this, an effective track length at a maximum operating angle can be secured, and formation of excessively high wedge angles can be suppressed.

When assuming that L represents a straight line connecting the end portion A on the opening side of the ball raceway center line Xa of the first track groove portion 7Aa and the joint center O, a plane including an angle β′ formed between the straight line L and a perpendicular line K at the joint center O, which is perpendicular to the joint axial line (inclined axis) N′-N′ projected onto the plane M (see FIG. 2A) including the ball raceway center line X of the track groove 7A and the joint center O, is inclined at the angle γ with respect to the joint axial line N-N. The above-mentioned perpendicular line K is formed in the joint center plane P at the operating angle of 0°. Thus, an angle β formed by the straight line L with respect to the joint center plane P at the operating angle of 0° satisfies a relationship of sin β=sin β′×cos γ.

Similarly, referring to FIG. 5, detailed description is given of the track grooves of the inner joint member 3. FIG. 5 is a vertical sectional view of the inner joint member 3 taken along the plane Q of FIG. 3B including the ball raceway center line Y of the track groove 9A and the joint center O. That is, FIG. 5 is a vertical sectional view of the inner joint member 3 in the plane including the inclined axis N′-N′, which is inclined at the angle γ in the peripheral direction with respect to the joint axial line N-N. In FIG. 5, in the track grooves 9A and 9B having different inclination directions from each other, only the track groove 9A is illustrated.

In the spherical outer peripheral surface 8 of the inner joint member 3, the track grooves 9A each having the ball raceway center line Y are formed along the axial direction. The track groove 9A comprises the first track groove portion 9Aa having the arc-shaped ball raceway center line Ya about the curvature center at the point O_(i) offset on the inclined axis N′-N′ by the dimension f₁ to the interior side with respect to the joint center O, and the second track groove portion 9Ab having the linear ball raceway center line Yb. In addition, the linear ball raceway center line Yb of the second track groove portion 9Ab is smoothly connected as a tangent to the end portion B on the interior side of the arc-shaped ball raceway center line Ya of the first track groove portion 9Aa. That is, the end portion B on the interior side is a connecting point between the first track groove portion 9Aa (ball raceway center line Ya of the first track groove portion 9Aa) and the second track groove portion 9Ab (ball raceway center line Yb of the second track groove portion 9Ab). The end portion B on the interior side of the ball raceway center line Ya of the first track groove portion 9Aa is positioned on the interior side with respect to the joint center O. Thus, the ball raceway center line Yb of the second track groove portion 9Ab, which is connected as a tangent to the end portion B on the interior side, comes closer to the joint axial line N-N (see FIG. 1A) as the distance to the interior side becomes smaller. With this, an effective track length at a maximum operating angle can be secured, and formation of excessively high wedge angles can be suppressed.

When assuming that R represents a straight line connecting the end portion B on the interior side of the ball raceway center line Ya of the first track groove portion 9Aa and the joint center O, a plane including an angle β′ formed between the straight line R and a perpendicular line K at the joint center O, which is perpendicular to the joint axial line (inclined axis) N′-N′ projected onto the plane Q (see FIG. 3B) including the ball raceway center line Y of the track groove 9A and the joint center O, is inclined at the angle γ with respect to the joint axial line N-N. The above-mentioned perpendicular line K is formed in the joint center plane P at the operating angle of 0°. Thus, an angle β formed by the straight line R with respect to the joint center plane P at the operating angle of 0° satisfies a relationship of sin β=sin β′×cos γ.

Next, description is given of the angle β formed by each of the straight lines L and R with respect to the joint center plane P at the operating angle of 0°. At an operating angle θ, each ball 4 moves by θ/2 with respect to the above-mentioned plane P in the outer joint member 2 and the inner joint member 3. The angle β is determined based on ½ of a frequently used operating angle, and a contact range of the track groove for the ball 4 is determined within a range of the frequently used operating angle. Now, the frequently used operating angle is defined. First, the normal angle of the joint refers to an operating angle to be formed in a fixed type constant velocity universal joint of a front drive shaft of an automobile with one person onboard when the steering of the automobile is switched to a straightforward mode on a horizontal and flat road surface. In general, the normal angle is selected and determined within a range of from 2° to 15° in accordance with design conditions for vehicle types. In addition, the frequently used operating angle refers to an operating angle to be formed in the fixed type constant velocity universal joint of the above-mentioned automobile during, for example, continuous travel on a curved road, instead of a high operating angle to be formed at the time of, for example, right and left turns at a traffic intersection. This operating angle is also determined in accordance with the design conditions for vehicle types. The frequently used operating angle is supposed to be 20° at maximum. Thus, the angle β formed by each of the straight lines L and R with respect to the joint center plane P at the operating angle of 0° is set to 3° to 10°. Note that, the angle β is not limited to 3° to 10°, and may be set appropriately in accordance with the design conditions for vehicle types. When the angle β is set to 3° to 10°, the fixed type constant velocity universal joint of this embodiment is widely applicable to various vehicle types.

Due to the above-mentioned angle β, in the case of the outer joint member 2, the end portion A on the opening side of the ball raceway center line Xa of the first track groove portion 7Aa (FIG. 4) corresponds to a center position of the ball 4 that is moved to the end of the opening side along the axial direction at the frequently used operating angle. Similarly, in the case of the inner joint member 3, the end portion B on the interior side of the ball raceway center line Ya of the first track groove portion 9Aa (FIG. 5) corresponds to a center position of the ball 4 that is moved to the end of the interior side along the axial direction at the frequently used operating angle. With this setting, within the range of the frequently used operating angles, the balls 4 are positioned within the range of the first track groove portions 7Aa and 9Aa of the outer joint member 2 and the inner joint member 3 and the first track groove portions 7Ba and 9Ba that are inclined in the opposite directions to those of the first track groove portions 7Aa and 9Aa (see FIGS. 2 and 3), that is, within a range of crossing tracks.

In this case, forces in opposite directions are applied from the balls 4 to pocket portions 5 a of the cage 5 that are adjacent to each other in the peripheral direction, and hence, when the curvature centers of the first track groove portions 7 a and 9 a of both the joint members 2 and 3 are positioned at the joint center O, the cage 5 is stabilized at the position of the joint center O. When the cage 5 is stabilized at the position of the joint center O, a contact force between a spherical outer peripheral surface 12 of the cage 5 and the spherical inner peripheral surface 6 of the outer joint member 2, and a contact force between a spherical inner peripheral surface 13 of the cage 5 and the spherical outer peripheral surface 8 of the inner joint member 3 are minimized. Accordingly, smooth operability of the joint is secured under high load and in high speed rotation, and hence torque loss and heat generation are suppressed effectively. As a result, it is possible to achieve higher efficiency.

However, in a case where the second track groove portion 7 b having the linear ball raceway center line Xb is formed in a region on the opening side of each of the track grooves 7 of the outer joint member 2 so as to increase an effective track length and therefore achieve high operating angles, when the curvature centers of the first track groove portions 7 a and 9 a of both the joint members 2 and 3 are arranged at the joint center O, there are difficulties in forming higher operating angles of the joint and in securing the strength of the joint. The reason is described in detail with reference to FIG. 18.

An outer joint member illustrated in FIG. 18 has track grooves 7A′ formed in a spherical inner peripheral surface thereof. Each of the track grooves 7A′ comprises a first track groove portion 7Aa′ having an arc-shaped ball raceway center line Xa′ about a curvature center at the joint center O, and a second track groove portion 7Ab′ having a linear ball raceway center line Xb′ smoothly connected as a tangent to an end portion A′ on the opening side of the ball raceway center line Xa′ of the first track groove portion 7Aa′. In FIG. 18, the position of the end portion A′ on the opening side of the ball raceway center line Xa′ (angle β′), and an angle of an inlet chamfer 10 are the same as those of the outer joint member 2 of the above-mentioned constant velocity universal joint 1 according to the first embodiment of the present invention. Further, although illustration is omitted, on an inner periphery of an outer joint member 2′ illustrated in FIG. 18, there is provided an inner joint member having track grooves formed in a spherical outer peripheral surface thereof so as to be mirror-image symmetrical with the paired track grooves 7A′ of the outer joint member 2′ with respect to the joint center plane P at the operating angle of 0°.

In this case, in order to increase the effective track length and to form high operating angles of the joint, it is effective to maximize an angle formed between the inclined axis N′-N′ and the linear second track groove portion 7Ab′ (ball raceway center line Xb′ of the second track groove portion 7Ab′). Thus, the effective track length can further be increased in a case where the linear second track groove portion 7Ab′ (ball raceway center line Xb′ of the second track groove portion 7Ab′) is extended in a direction indicated by the arrow Y₂ in FIG. 18 than in a case where the linear second track groove portion 7Ab′ is extended in a direction indicated by the arrow Y₁ in FIG. 18. However, as the above-mentioned angle becomes higher, a wedge angle formed between the track groove 7A′ of the outer joint member 2′ and the paired track groove of the inner joint member becomes higher when the joint forms a high operating angle, and therefore the force for pushing out the ball to the opening side is increased. Thus, the load on the pocket portion of the cage is increased, with the result that the durability and the strength of the joint are decreased.

In view of this problem, according to the present invention, as described above, the curvature center of the first track groove portion 7 a of the outer joint member 2 is positioned at the point O_(o) offset to the opening side with respect to the joint center O. With this structure, under the same design conditions except for the position of the curvature center of the first track groove portion, an inclination of the second track groove portion (ball raceway center line of the second track groove portion) with respect to the inclined axis N′-N′ can be decreased in an outer joint member to which the present invention illustrated in FIG. 6A is applied, as compared to an outer joint member illustrated in FIG. 6C (the same structure as that of the outer joint member 2′ illustrated in FIG. 18). Thus, the effective track length can be increased. Sizes of the effective track length can be compared to each other through a comparison between magnitudes of a “track allowance amount z” indicated in FIG. 6B as a main-part enlarged view of FIG. 6A, and in FIG. 6D as a main-part enlarged view of FIG. 6C. The track allowance amount herein refers to a dimension from a contact point Cp between the ball 4 and the track groove 7 (7′) of the outer joint member 2 (2′) at the time when the joint forms an operating angle θ (in FIGS. 6A and 6C, the maximum operating angle) to an edge portion of the inlet chamfer 10 of the outer joint member 2 (2′). Specifically, the track allowance amount herein refers to a distance from the contact point Cp to a crossing point between a trajectory of the contact point and the edge portion of the inlet chamfer 10. Thus, as the track allowance amount z is larger, the effective track length is larger, and the structure is less liable to cause the ball to drop off the track groove, which is advantageous in increasing the maximum operating angle of the joint.

The track allowance amount is described in more detail. When the joint forms the maximum operating angle θ, as illustrated in FIGS. 6B and 6D, a straight line connecting a center point Ob of the ball 4 and the joint center O is inclined at θ/2 with respect to the joint center plane P. At this time, the track allowance amount z corresponds to the dimension from the contact point Cp between the ball and the track groove to the edge portion of the inlet chamfer 10. The track allowance amount z is further increased in the embodiment of the present invention illustrated in FIG. 6B, as compared to the comparative structure illustrated in FIG. 6D.

Therefore, as illustrated in FIG. 4, the second track groove portion 7 b (7Ab, 7Bb) having the linear ball raceway center line Xb is formed on the opening side of the track groove 7 (7A, 7B) of the outer joint member 2, and the curvature center of the first track groove portion 7 a (7Aa, 7Ba) is positioned at the point O_(o) offset to the opening side with respect to the joint center O. As a result, a large track allowance amount can be secured so that the maximum operating angle of the joint can be increased.

Note that, as the offset amount of the curvature center of each of the first track groove portions 7 a and 9 a with respect to the joint center O becomes larger, the effect of suppressing torque loss and heat generation is weakened (the efficiency of the joint is decreased). When the offset amount of each of the first track groove portions 7 a and 9 a is adjusted to the extent that the effect of suppressing torque loss and the like is not excessively weakened, the effect of suppressing torque loss and the like, which is attained due to the crossing track structure adapted to a range of frequently used normal angles of the joint, becomes greater to compensate for the disadvantage caused by the offset of the curvature center of each of the first track groove portions 7 a and 9 a in the axial direction with respect to the joint center O. Further, in the structure of the constant velocity universal joint 1 according to the present invention, in a range of high operating angles, the balls 4 arranged in the peripheral direction are temporarily separately positioned between the first track groove portions and between the second track groove portions. Along with this, the forces applied from the balls 4 to the pocket portions 5 a of the cage 5 are not balanced with each other, and hence the contact forces are generated in the contact portion between the spherical outer peripheral surface 12 of the cage 5 and the spherical inner peripheral surface 6 of the outer joint member 2, and in the contact portion between the spherical inner peripheral surface 13 of the cage 5 and the spherical outer peripheral surface 8 of the inner joint member 3. However, the angles in the range of high operating angles are used less frequently. Thus, the constant velocity universal joint 1 according to the present invention is comprehensively capable of suppressing the torque loss and heat generation more effectively, as compared to the constant velocity universal joint 141 illustrated in FIG. 16. As described above, according to the present invention, it is possible to attain a fixed type constant velocity universal joint that is suppressed in torque loss and heat generation, enhanced in efficiency, excellent in durability, and is capable of forming high operating angles.

In the above-mentioned constant velocity universal joint 1 according to this embodiment, the balls 4 may be fitted into the pocket portions 5 a of the cage 5 with a clearance. In this case, it is preferred that the size of the clearance be set to approximately 0 to 40 μm. When the balls 4 are fitted into the pocket portions 5 a with the clearance, the balls 4 held in the pocket portions 5 a of the cage 5 can smoothly be operated, and hence the torque loss can further be suppressed.

FIG. 7 are perspective views of the outer joint member and the inner joint member 3 that are components of the above-mentioned constant velocity universal joint 1. Those perspective views illustrate the above-mentioned track grooves in a three-dimensional manner. As illustrated in FIG. 7A, the track grooves 7A and 7B inclined in the peripheral direction with respect to the joint axial line N-N (not shown) are alternately formed in the spherical inner peripheral surface 6 of the outer joint member 2 with their inclination directions opposite to each other. Each track groove 7A comprises the first track groove portion 7Aa and the second track groove portion 7Ab, and each track groove 7B comprises the first track groove portion 7Ba and the second track groove portion 7Bb. The inlet chamfer 10 is formed at the opening end of the outer joint member 2. Further, as illustrated in FIG. 7B, the track grooves 9A and 9B inclined in the peripheral direction with respect to the joint axial line N-N (not shown) are alternately formed in the spherical outer peripheral surface 8 of the inner joint member 3 with their inclination directions opposite to each other. Each track groove 9A comprises the first track groove portion 9Aa and the second track groove portion 9Ab, and each track groove 9B comprises the first track groove portion 9Ba and the second track groove portion 9Bb.

FIG. 8 illustrates an automotive front drive shaft 20, to which the fixed type constant velocity universal joint 1 according to the first embodiment of the present invention is assembled. The fixed type constant velocity universal joint 1 is coupled to one end of an intermediate shaft 11, and a plunging type constant velocity universal joint 15 (in the example of FIG. 8, a tripod type constant velocity universal joint) is coupled to another end of the intermediate shaft 11. At positions between an outer peripheral surface of the fixed type constant velocity universal joint 1 and an outer peripheral surface of the shaft 11 and between an outer peripheral surface of the plunging type constant velocity universal joint 15 and the outer peripheral surface of the shaft 11, bellows boots 16 a and 16 b are mounted and fixed with boot bands 18 (18 a, 18 b, 18 c, and 18 d), respectively. Grease is sealed inside the joint as a lubricant. Through use of the fixed type constant velocity universal joint 1 according to the present invention, it is possible to attain a lightweight and compact automotive drive shaft 20 that is suppressed in torque loss and heat generation, enhanced in efficiency, and is capable of forming high operating angles.

The constant velocity universal joint 1 according to the first embodiment of the present invention is described above, but various modifications may be made to the above-mentioned constant velocity universal joint 1 without departing from the spirit of the present invention. Now, a constant velocity universal joint according to other embodiments of the present invention is described. Note that, the structure different from that of the above-mentioned first embodiment is mainly described below, and the members and parts having substantially similar functions to those of the first embodiment are represented by the same reference symbols to omit redundant description thereof.

FIG. 9 is a partial sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a second embodiment of the present invention, more specifically, a partial sectional view of an outer joint member taken along the plane M (see FIG. 2A) including the ball raceway center line X of the track groove 7A and the joint center O as in FIG. 4. The structure of the constant velocity universal joint according to this embodiment is mainly different from that of the above-mentioned constant velocity universal joint according to the first embodiment in that the second track groove portion (ball raceway center line of the second track groove portion) of each of the track grooves comprises an arc part (comprises a linear part and an arc part).

With reference to FIG. 9, detailed description is given of the above-mentioned difference. The ball raceway center line Xb of the second track groove portion 7 b of the track groove 7 of the outer joint member 2 comprises an arc-shaped ball raceway center line Xb1 and a linear ball raceway center line Xb2. Of both the ball raceway center lines Xb1 and Xb2, the arc-shaped ball raceway center line Xb1 is connected to the end portion A on the opening side of the ball raceway center line Xa of the first track groove portion 7 a. A curvature radius of the arc-shaped ball raceway center line Xb1 of the second track groove portion 7 b is smaller than a curvature radius of the ball raceway center line Xa of the first track groove portion 7 a. The linear ball raceway center line Xb2 is connected as a tangent to an end portion C on the opening side of the arc-shaped ball raceway center line Xb1. Further, although illustration is omitted, on an inner periphery of the outer joint member 2, the inner joint member 3 having the track grooves 9 so as to be mirror-image symmetrical with the paired track grooves 7 of the outer joint member 2 with respect to the joint center plane P at the operating angle of 0°, the balls 4, and the cage 5 (see FIG. 1A) are assembled. With this, the fixed type constant velocity universal joint is completed.

With such a structure, when the curvature radius and an angular range E of the arc-shaped ball raceway center line Xb1 of the second track groove portion 7 b are appropriately set, an inclination angle of the linear ball raceway center line Xb2 of the second track groove portion 7 b with respect to the inclined axis N′-N′ (axis inclined in the peripheral direction with respect to joint axial line N-N) can be changed. Thus, a wedge angle formed at the maximum operating angle can be appropriately adjusted.

FIGS. 10 to 12 are sectional views of outer joint members to be respectively used in fixed type constant velocity universal joints according to third to fifth embodiments of the present invention, more specifically, each a partial sectional view of an outer joint member taken along the plane M (see FIG. 2A) including the ball raceway center line X of the track groove 7A and the joint center O as in FIG. 4. The constant velocity universal joints according to the third to fifth embodiments are different from the constant velocity universal joint according to the first embodiment in direction in which the second track groove portion (ball raceway center line of the second track groove portion) of each of the track grooves is extended.

With reference to the outer joint members 2 illustrated respectively in FIGS. 10 to 12, detailed description is given of the above-mentioned difference. First, in the outer joint member 2 illustrated in FIG. 10, an inclination angle (inclination) of the second track groove portion 7 b (ball raceway center line Xb of the second track groove portion 7 b) with respect to the inclined axis N′-N′ is changed so that an opening dimension of the outer joint member 2 at an end portion on the opening side of the track groove 7 is smaller than that of the outer joint member 2 in the first embodiment illustrated in FIG. 4. Specifically, the inclination of the ball raceway center line Xb of the second track groove portion 7 b is decreased by an angle δ as compared to that of the outer joint member 2 in the first embodiment illustrated in FIG. 4. Thus, in the outer joint member 2 illustrated in FIG. 10, a diminution per unit length of a clearance in the radial direction between the second track groove portion 7 b and the inclined axis N′-N′ is larger than that of the outer joint member 2 illustrated in FIG. 4.

On the other hand, in each of the outer joint members 2 illustrated in FIGS. 11 and 12, the inclination angle (inclination) of the second track groove portion 7 b (ball raceway center line Xb of the second track groove portion 7 b) with respect to the inclined axis N′-N′ is changed so that an opening dimension of the outer joint member 2 at the end portion on the opening side of the track groove 7 is larger than that of the outer joint member 2 in the first embodiment illustrated in FIG. 4. More specifically, in the outer joint member 2 illustrated in FIG. 11, an extending direction of the second track groove portion 7 b is adjusted so that the clearance in the radial direction between the second track groove portion 7 b and the inclined axis N′-N′ is gradually increased as the distance to the opening side becomes smaller. Much more specifically, the inclination angle of the ball raceway center line Xb of the second track groove portion 7 b is increased by the angle δ as compared to that of the outer joint member 2 in the first embodiment illustrated in FIG. 4. Further, in the outer joint member 2 illustrated in FIG. 12, the second track groove portion 7 b is formed parallel to the inclined axis N′-N′ so that the clearance in the radial direction between the second track groove portion 7 b and the inclined axis N′-N′ is uniform in the entire axial region. Note that, also in cases where the structures described above with reference to FIGS. 10 to 12 are employed, the first track groove portion 7 a (ball raceway center line Xa of the first track groove portion 7 a) and the second track groove portion 7 b (ball raceway center line Xb of the second track groove portion 7 b) may be connected through intermediation of an arc having an appropriate curvature (not shown). Further, although illustration is omitted, on an inner periphery of each of the outer joint members 2 illustrated in FIGS. 10 to 12, the inner joint member 3 having the track grooves 9 so as to be mirror-image symmetrical with the paired track grooves 7 with respect to the joint center plane P at the operating angle of 0°, the balls 4, and the cage 5 (see FIG. 1A) are assembled. With this, the fixed type constant velocity universal joint is completed.

In the case where the structure illustrated in FIG. 10 is employed, wedge angles formed between the paired track grooves of both the joint members at high operating angles become smaller than those of the constant velocity universal joint 1 according to the first embodiment. Thus, the load on the pocket portion of the cage can be decreased, with the result that the durability (strength) of the joint can be increased. However, the effective track length becomes smaller than that of the constant velocity universal joint 1 according to the first embodiment, which is disadvantageous in forming higher operating angles. On the other hand, in the case where the structure illustrated in FIG. 11 or 12 is employed, even higher operating angles can be achieved, but there is a disadvantage in terms of the durability (strength).

FIG. 13 is a partial sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to a sixth embodiment of the present invention, more specifically, a partial sectional view of an outer joint member taken along the plane M (see FIG. 2A) including the ball raceway center line X of the track groove 7A and the joint center O as in FIG. 4. The structure of the constant velocity universal joint according to this embodiment is different from that of the above-mentioned fixed type constant velocity universal joint according to the first embodiment mainly in that the curvature center of the ball raceway center line of the first track groove portion of each of the track grooves is offset to the opening side with respect to the joint center O, and is also offset in the radial direction with respect to the inclined axis N′-N′, and that the structure of the linear ball raceway center line of the second track groove portion is adjusted in accordance with the above-mentioned offset.

With reference to FIG. 13, detailed description is given of the above-mentioned difference. A curvature center O_(o) of the ball raceway center line Xa of the first track groove portion 7 a of the track groove 7 of the outer joint member 2 is offset to the opening side with respect to the joint center O, and is also offset by f_(r) in the radial direction with respect to the inclined axis N′-N′. That is, the curvature center O_(o) is offset by f_(r) in the radial direction on a plane parallel to the joint center plane P including the perpendicular line K at the operating angle of 0°. Along with this, the position of the linear ball raceway center line Xb of the second track groove portion 7 b is adjusted so that the linear ball raceway center line Xb is smoothly connected as a tangent to the end portion A on the opening side of the arc-shaped ball raceway center line Xa of the first track groove portion 7 a. With this structure, the track groove depths on the interior side of the joint can be adjusted. Further, although illustration is omitted, on an inner periphery of the outer joint member 2, the inner joint member 3 having the track grooves 9 so as to be mirror-image symmetrical with the paired track grooves 7 of the outer joint member 2 with respect to the joint center plane P at the operating angle of 0°, the balls 4, and the cage 5 (see FIG. 1A) are assembled. With this, the fixed type constant velocity universal joint is completed.

FIG. 14 is a sectional view of a cage to be used in a fixed type constant velocity universal joint according to a seventh embodiment of the present invention. That is, the structure of the fixed type constant velocity universal joint according to this embodiment is different from that of the fixed type constant velocity universal joint according to the first embodiment in that the curvature centers of the spherical outer peripheral surface and the spherical inner peripheral surface of the cage to be used are offset in the axial direction with respect to the joint center O.

Specifically, as illustrated in FIG. 14, a curvature center O_(c1) of the spherical outer peripheral surface 12 of the cage 5 is offset by a dimension f₃ to the opening side with respect to the joint center O, and a curvature center O_(c2) of the spherical inner peripheral surface 13 of the cage 5 is offset by the dimension f₃ to the interior side with respect to the joint center O. With this structure, the thickness of the cage 5 is gradually increased as the distance to the opening side becomes smaller, with the result that the strength of the cage 5 can be enhanced particularly at high operating angles. As described above, in the range of high operating angles, the balls 4 arranged in the peripheral direction are temporarily separately positioned between the first track groove portions 7Aa and 9Aa (7Ba and 9Ba) and between the second track groove portions 7Ab and 9Ab (7Bb and 9Bb). In this case, the pressing forces toward the opening side are applied from the balls 4 positioned between the second track groove portions 7Ab and 9Ab (7Bb and 9Bb) to the pocket portions 5 a of the cage 5. However, the thickness of the cage 5 is gradually increased as the distance to the opening side becomes smaller, with the result that the strength of the cage 5 can be enhanced. Further, the track groove depth of the track groove 7 (first track groove portion 7 a) on the interior side can be increased. Note that, the cage 5 in this embodiment may be assembled for use into the fixed type constant velocity universal joints according to the embodiments described above.

FIG. 15 is a partial sectional view of an outer joint member to be used in a fixed type constant velocity universal joint according to an eighth embodiment of the present invention. The constant velocity universal joint according to this embodiment is different from the above-mentioned fixed type constant velocity universal joint according to the first embodiment in form of the ball raceway center line of the second track groove portion of each of the track grooves.

With reference to FIG. 15, detailed description is given of the above-mentioned difference. The linear ball raceway center line Xb of the second track groove portion 7 b of the track groove 7 of the outer joint member 2 is smoothly connected as a tangent to the end portion A on the opening side of the ball raceway center line Xa of the first track groove portion 7 a, and gently curved so that the inclination angle γ is gradually decreased toward the opening side. Thus, the inclination angle γ reaches 0° near an opening end portion. Further, although illustration is omitted, on an inner periphery of the outer joint member 2, the inner joint member 3 having the track grooves 9 so as to be mirror-image symmetrical with the paired track grooves 7 of the outer joint member 2 with respect to the joint center plane P at the operating angle of 0°, the balls 4, and the cage 5 (see FIG. 1A) are assembled. With this, the fixed type constant velocity universal joint is completed.

With such a structure, in the outer joint member 2, intervals between the track grooves 7A and 7B that are adjacent to each other in the peripheral direction are increased on a side on which the second track groove portions 7Ab and 7Bb come closer to each other, and decreased on a side on which the second track groove portions 7Ab and 7Bb are spaced apart from each other. Similarly, also in the inner joint member 3, intervals between the track grooves 9A and 9B that are adjacent to each other in the peripheral direction are increased on a side on which the second track groove portions 9Ab and 9Bb come closer to each other, and decreased on a side on which the second track groove portions 9Ab and 9Bb are spaced apart from each other. Thus, it is possible to decrease differences in contact area on the opening side between each spherical inner peripheral surface 6 of the outer joint member 2 and the spherical outer peripheral surface 12 of the cage 5, and differences in contact area on the interior side between each spherical outer peripheral surface 8 of the inner joint member 3 and the spherical inner peripheral surface 13 of the cage 5. With this, spherical contact portions between the outer joint member 2 and the cage 5 and spherical contact portions between the inner joint member 3 and the cage 5 can be arranged with a good balance. As a result, the joint can be further smoothly operated.

In the above-mentioned fixed type constant velocity universal joint according to the present invention, the number of the balls 4 is set to eight. However, the present invention is not limited thereto. The present invention is also suitably applicable to a fixed type constant velocity universal joint comprising, for example, ten balls (see FIG. 21) or twelve balls (see FIG. 22).

Further, the above description is directed to the case where the present invention is applied to the fixed type constant velocity universal joint having the track grooves arranged at a regular pitch in the peripheral direction. However, the present invention is also suitably applicable to a fixed type constant velocity universal joint having the track grooves arranged at an irregular pitch. Still further, in the above-mentioned fixed type constant velocity universal joint, the inclination angles γ of the track grooves (first track groove portions) with respect to the joint axial line N-N are set equal to each other in all the track grooves, but the present invention is not limited thereto. As long as the inclination angles γ of the paired track grooves (first track groove portions) (opposed to each other in the radial direction) of the outer joint member and the inner joint member are set equal to each other, the inclination angles γ of the track grooves (first track groove portions) may be set unequal to each other. It is only necessary that the inclination angles be set so that the axial forces of the balls are applied in a balanced manner as a whole to all the pocket portions of the cage in the peripheral direction. Further, in the above description, the present invention is applied to the fixed type constant velocity universal joint configured so that the track grooves and the balls are held in contact (angular contact) at a contact angle. However, the present invention is not limited thereto. The present invention is also suitably applicable to a fixed type constant velocity universal joint configured so that the track grooves and the balls are held in circular contact by forming the track grooves into an arc shape in horizontal cross section.

The present invention is not limited to the embodiments described above, and as a matter of course, may be carried out in various other embodiments without departing from the spirit of the present invention. The scope of the present invention is defined in the claims, and encompasses meaning of equivalents of elements described in the claims and all modifications within the scope of claims.

REFERENCE SIGNS LIST

-   -   1 fixed type constant velocity universal joint (constant         velocity universal joint)     -   2 outer joint member     -   3 inner joint member     -   4 ball     -   5 cage     -   6 spherical inner peripheral surface     -   7 track groove     -   7 a first track groove portion     -   7 b second track groove portion     -   8 spherical outer peripheral surface     -   9 track groove     -   9 a first track groove portion     -   9 b second track groove portion     -   12 spherical outer peripheral surface     -   13 spherical inner peripheral surface     -   20 drive shaft     -   A end portion on opening side     -   B end portion on interior side     -   K perpendicular line     -   L straight line     -   M plane including ball raceway center line     -   N joint axial line     -   N′ inclined axis     -   O joint center     -   P joint center plane     -   Q plane including ball raceway center line     -   R straight line     -   X ball raceway center line     -   Y ball raceway center line     -   γ inclination angle     -   β angle     -   θ operating angle 

The invention claimed is:
 1. A fixed type constant velocity universal joint, comprising: an outer joint member having a spherical inner peripheral surface in which a plurality of track grooves are formed so as to extend in an axial direction of the outer joint member, the outer joint member having an opening side and an interior side spaced apart from each other in the axial direction; an inner joint member having a spherical outer peripheral surface in which a plurality of track grooves are formed so as to be paired with the plurality of track grooves of the outer joint member; a plurality of balls for transmitting torque, the plurality of balls being interposed between the plurality of track grooves of the outer joint member and the plurality of track grooves of the inner joint member; and a cage for holding the plurality of balls, the cage having a spherical outer peripheral surface and a spherical inner peripheral surface, which are fitted to the spherical inner peripheral surface of the outer joint member and the spherical outer peripheral surface of the inner joint member, respectively, wherein the plurality of track grooves of the outer joint member comprise: first track groove portions positioned on the interior side; and second track groove portions positioned on the opening side, wherein each of the first track groove portions has a ball raceway center line that is formed into an arc shape and has a curvature center at a position offset to the opening side with respect to a joint center, wherein planes including at least the ball raceway center line and the joint center are inclined in a peripheral direction of the outer joint member with respect to a joint axial line with their inclination directions opposite to each other in the first track groove portions adjacent to each other in the peripheral direction, wherein each of the second track groove portions has a ball raceway center line comprising a linear part so as to increase an effective track length at a maximum operating angle, wherein the ball raceway center line of the each of the second track groove portions is connected to the ball raceway center line of the each of the first track groove portions at a position on the opening side with respect to the joint center, and wherein the ball raceway center line of each of the plurality of track grooves of the inner joint member is formed so as to be mirror-image symmetrical with the ball raceway center line of corresponding one of the plurality of paired track grooves of the outer joint member with respect to a joint center plane at an operating angle of 0°.
 2. The fixed type constant velocity universal joint according to claim 1, wherein an angle (β) formed by a straight line connecting the joint center and a connection point between the ball raceway center line of the each of the first track groove portions and the ball raceway center line of the each of the second track groove portions with respect to the joint center plane at the operating angle of 0° is set to 3° to 10°.
 3. The fixed type constant velocity universal joint according to claim 1, wherein the curvature center of the ball raceway center line of the each of the first track groove portions is arranged on an inclined axis, which is inclined in the peripheral direction with respect to the joint axial line.
 4. The fixed type constant velocity universal joint according to claim 1, wherein the curvature center of the ball raceway center line of the each of the first track groove portions is arranged at a position offset in a radial direction of the outer joint member with respect to an inclined axis, which is inclined in the peripheral direction with respect to the joint axial line.
 5. The fixed type constant velocity universal joint according to claim 1, wherein a curvature center of the spherical outer peripheral surface of the cage and a curvature center of the spherical inner peripheral surface of the cage are arranged at positions offset respectively to the opening side and the interior side with respect to the joint center.
 6. The fixed type constant velocity universal joint according to claim 1, wherein the entire ball raceway center line of the each of the second track groove portions comprises the linear part, and is formed as a tangent with respect to the ball raceway center line of the each of the first track groove portions.
 7. The fixed type constant velocity universal joint according to claim 1, wherein the ball raceway center line of the each of the second track groove portions further comprises an arc part having a curvature radius that is different from a curvature radius of the ball raceway center line of the each of the first track groove portions, and wherein the arc part is connected to the ball raceway center line of the each of the first track groove portions.
 8. The fixed type constant velocity universal joint according to claim 1, wherein the linear part of the ball raceway center line of the each of the second track groove portions is formed parallel to the joint axial line.
 9. The fixed type constant velocity universal joint according to claim 1, wherein the ball raceway center line of the each of the second track groove portions is inclined in the peripheral direction with respect to the joint axial line with its inclination angle being gradually decreased toward the opening side.
 10. The fixed type constant velocity universal joint according to claim 1, wherein a number of the plurality of balls is set to eight, ten, or twelve. 